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Viscous Liquid Filling

  • cpadmin
  • February 15, 2021

Machpack Process Machines designs and manufacture machines for packaging of viscous liquid material and offers customized solution with pneumatic and mechanical technology which are easy to operate, simple to maintain and less spillage and wastages.

Viscous Filling Technology is used for thick, sticky, filling into the flat, round or non-standard containers, jars, bottles, cans, tins, buckets, cartridges, tubes and pouches. Suitable for Hot and Cold Filling for various filling range.

This is machine is suitable for different industries Pharmaceutical, Ayurveda, Cosmetic, Food, Dairy, Agriculture, Animal Care, Personal Care, Chemical, Cleaning Material and many more… Viscous Filling Machine can handle viscous syrup, lotion, tomato ketchup, honey, adhesives, paints, sticky chemicals, hand wash, cosmetic lotions and many more..

Viscous Liquid Filling Machine works on basic principle sucking the material from tank and discharge the preset liquid volume in to bottles through silicon tubes. Main parts of machine is Head Assembly, Filling System, Nozzle Assembly and Conveyor Belt Assembly with control panel and AC frequency drive to get desire speed.

All technology is depend on filling range, required output speed, budget and physical space. Hereunder the details of various Filling Technology is furnished. The machine can fill viscous material without spillage and wastage.

Bottle Filling Machine works on basic principle sucking the material from main liquid tank and discharge the preset liquid volume in to bottles through silicon tubes. Main parts of machine is Head Assembly, Filling System, Nozzle Assembly and Conveyor Belt Assembly with control panel and AC frequency drive to get desire speed.

All technology is depend on material characteristics, filling range, required output speed, budget and space. Hereunder the details of various Filling Technology is furnished.

Digital Filler

This machine is suitable for small scale production. Also It is most suitable machine where verities of materials to be packed of different color, different flavor, different fragrance. This is semi Automatic filling unit where bottle or container or pouch need to be placed manually under the nozzle of filling machine and need to take off manually after filling of material automatically. This machine is very compact and lightweight construction can be easily moved around. It is very easy to operate just plug and play device.
The filling range can be set from keypad directly. By giving start command the liquid dispenses from the nozzle. Once the set volume of liquid has been dispensed, the nozzle shuts off immediately in positive way and ensures zero dripping. Shut off nozzles are operated by actuators which are pneumatically operated which need compressed air.
Most suitable machine for viscous material and can be filled in wide filling range without the help of the change parts. Sometimes there is need to change only nozzle to handle difficult characteristics of the material.

Electronic Filler

The electronic liquid filling machine is PLC based highly efficient machine with attractive and user-oriented look. There are two models – Semi automatic and Fully Automatic machine. This multi function multi featured machine meets the custom requirements of filling bottles. The machine has its own pumping system. Minimum adjustment required to set different capacities with varying containers. The entire range can be set on the same machine without any change parts. PLC controlled latest technology with variable recipe data.
This is gear pump based machine operated by HMI and highly efficient motors and having AC frequency drive for speed adjustment as per material characteristics and fill size. Various models are available as per output speed requirement. It may be single head, 2 head and up to 12 head.

Machine can be synchronized with Washing, Visual Inspection, Capping, Induction Sealing machine. There are various features can be incorporated to enhance technology of machine in terms of automation.

Piston Filler

This filler can be two types of – One is Pneumatic which is operated by air and another is Mechanical which is have mechanical syringe to fetch and flow the material. The machine can be added by jacketed hopper to keep material warm and also can be added by stirrer to continuous mixing and movement of material to keep consistency and to break bubbles and patches.
The machine is automatic system to fetch the liquid material from hipper and dispense into bottles or container or pouches.as per preset volume through the syringes of the machine.
In the semi automatic system bottles need to be placed manually under the nozzle and In automatic system empty bottles are being received through turn table or conveyor to the next operation to fill the bottles. The speed can be set in terms of bottles per minute. The conveyor drive consists of a hallow shaft, geared motor controlled by an Ac frequency drive.
There is microcontroller based system or PLC system as per requirement. This machine is suitable for multiple filling range with arrangement of different syringes and change parts.
Above are the standard models and other customized solutions can be designed by Machpack team as per requirement. We are confident on our quality and our capability to deliver high-end products at affordable prices.