Lotion is cosmetic and medical product. It is external application for Human and Animal.  MPM provides flexible design to handle different characteristics of lotions.

Lotions are generally free flow but sometimes the liquid is thick which need to be sucked. Some lotions loss their viscosity while temperatures change and it becomes so slurry. There are requirement of different types of Filling technology, syringes, pumps, hopper, nozzles and holding assembly to handle varieties of liquid and different shaped bottles from 5 ml to 5 ltr pack sizes.

There round, oval, flat, square or special shaped glass or plastic bottles and varieties of plastic caps to pack the lotion. Bottles are labeled with paper sticker or transparent sticker and coded by printer. The printer prints date of manufacturing, expiry date, MRP, Code and many more as per requirement. The label application may round wrap, double side, four side, top side or temper proof, neck lock, hologram type.

MPM provides complete line of which includes Turn table + Filling Machine + Capping Machine + Induction Sealing Machine + Labeling Machine / Shrink tunnel + Packing Conveyor + Bundle Packing Machine. All or some of machines can be synchronized with each other to make a complete line.

There are verities of bottles and caps in cosmetic industry so semi automatic machines are preferred by users to avoid change parts and bottle holding assemblies. Some times one lotion fragrance transmit into another batch or type of lotion after filling though machine is cleaned very thoroughly. In this case semi automatic units are most suitable.

Details Various models are shown as under.

FILLING TECHNOLOGY

Below is the list of technology of Filling Machine in Semi-Automatic and Automatic models having different operating types like timer based, controller based, PLC based having rotary gear pump or syringes equipped with required cylinders, shut off valves, cut of systems, verities of nozzles, holders, guides,  verities of motors and controlling systems.

 

  • Automatic Volumetric Bottle Filling Machine
Number Of Heads

Syringes

2 Nos.4 Nos.6 Nos.8 Nos.12 Nos.
Production/Rate20 To 4040 To 6060 To 8080 To 100100 To 120
Bottle /Min (Depends On Bottle Size And Material )
Fill Size5 ml to 1000 ml (with the help of change parts)

 

  • Automatic Electronic Filling  / Viscous Filling Machine
Number Of Heads2 Nos.4 Nos.6 Nos.8 Nos.
Production/Rate20 To 3030  To 4040 To 5050 To 60
Bottle /Min (Depend On Bottle Size And Material )
Fill Size5ml to 2.5 Ltr / 50ml to 5 Ltr

(Without help of change parts)

 

  • Digital Filling Machine – Semi Automatic Single Head

 

Number of Heads / Syringes1 Nos.
Production/ Rate6  to 12
Bottle /Min  (Depends On Bottle Size,  Material characteristics and operator efficiency
Fill Sizes5ml to 1 Ltr / 100 ml to 2.5 Ltr

(Without help of change parts)

 

  • Semi Automatic Volumetric Bottle  Filling Machine

 

Number of Heads / Syringes2 Nos.
Production/ Rate12  to 40
Bottle /Min  (Depends On Bottle Size,  Material characteristics and operator efficiency
Fill Sizes5 ml to 1000 ml (with the help of changeparts)

 

  • Semi Automatic Electronic Filling Machine   / Viscous Filling Machine
Number Of Heads1 No.2 Nos.
Production/Rate8 to 1216 to 20
Bottle /Min (Depends On Bottle Size,  Material characteristics and operator efficiency
Fill Size5ml to 1 Ltr / 100 ml to 2.5 Ltr

(Without help of change parts)

 

  • Semi Automatic Bulk Filling Machine

 

Number of Heads / Syringes1 No.
Production/ Rate1 to 2
-Container /Min  (Depends On Bottle Size,  Material characteristics and operator efficiency
Fill Sizes5 Ltr to 50 Ltr

 

SEALING TECHNOLOGY

  • Automatic Capping Machine
No. of Sealing Heads1468
Production Rate/ Min30 to 5060 to 8080 to 100100 to 120
Bottle /Min (Depend On Bottle Shape, Cap Size and Cap Type )
Types of CapsScrew / ROPP / Inner Plug / Dosing Cup / Crown / Lug / CRPP and many more….

 

  • Semi Automatic Capping Machine

 

No. of Sealing Heads1
Production Rate/ Min15 to 25 Containers
(Depends on Bottle Size and fill material and operator Efficiency)
Types of CapsScrew / ROPP / Inner Plug / Dosing Cup / Crown / Lug / CRPP and many more….

 

  • Automatic Induction Sealing Machine

 

 

Production Rate/ Min

30 to 100
(Depends on Bottle Size and Cap Size and Type)
Types of CapsPlastic, HDPE
Type of TechnologyWater Cool, Air Cool
Type of InductionWad, Aluminium Foil

 

LABELING TECHNOLOGY

  • Automatic Self Adhesive Round Wrap Sticker Labeling Machine / Top Labeling

 

Production Rate/ Min40 to 6060 to 100 100 to 250
No. of Applicator1
Label SpecificationLength 30 mm  to 180 mm Width 16 mm to 100 mm
Roll DiameterMax.300 mm X ID 75 mm
Space between two label3 mm in anti clockwise3 mm in anti clockwise2.5 mm in anti clock wise
Bottle TypeRound
Product TypeContainer Lid, Cassette, Box, Carton any Similar Product

 

  • Automatic Self Adhesive Double Side Labelling Machine

 

Production Rate/ Min60 to 150 Nos.
No. of Applicator2
Label SpecificationLength 30 mm  to 180 mm Width 16 mm to 100 mm
Roll DiameterMax.300 mm X ID 75 mm
Space between two label3 mm in anti clockwise
Bottle TypeRound, Flat, Oval

 

  • Automatic Wet Glue Labelling Machine
Production Rate/ Min60 to 150 Nos.
No of Label Applicator1
Label SpecificationLength 20 mm  to 140 mm Width 16 mm to 90 mm
Specification Thickness65 to 70 GSM(The Direction of Gains of  the Label must always be parallel to the container axis. The paper should be flexible.)
Bottle TypeRound

 

  • Semi Automatic Sticker / Gum Labelling Machine

 

Production Rate/ Min15 to 20 Nos.
(Depends on Bottle Size, Shape and operator Efficiency)
Label SpecificationLength 10 mm  to 100 mm Width 10 mm to 100 mm

 

  • Shrink Sleeve Labelling
Production  Output  per  Min30  BPM
Container  Diameter40mm to 150mm
Tunnel Cutout300 x 200 mm
Temperature0 – 180 ˚ C