Reliable sources suggests that India is the sixth largest producer of chemicals in the world. Chemicals manufacturer provides material to various industries pharmaceuticals, agriculture, papers, textiles, construction, adhesives, paints, varnishes, soaps, detergents, cleaning material, petrochemicals, perfumes and many more…. Some chemicals are supplied in original form and some chemical products are processed and mixed to make final products which need to be packed in form of liquid, paste or powder.

Most of the time raw chemicals are corrosive, abrasive and flammable liquid, paste or powder. Raw Chemicals are used to prepare final products like medicine, cleaning products, pesticides, construction chemical, preservatives, color chemicals and many more..

Machpack manufactures varieties of machine models depending on their viscosity and various consistencies. Chemical needs flameproof system and higher stainless steel grade and anti-corrosion system.

Various types of models are available for filling machine and after filling machines are used to accurately fill containers, cappers can place custom-fitting caps of various sizes and shapes to bottles, forming an airtight and leak-proof seal. Labelers can apply clear, paper, labels to bottles with detailed text and images displaying product information and branding.

Generally chemicals are packed in Pet, HDPE or Aluminum Tin and bottles.  Generally material is packed into HDPE bottles and jars. It is having enclosure of inner plugs, caps and induction foils. It is labeled with sticker application or gum application batch coding. Pesticide material can be packed through complete line of Turn table + Filling Machine + Inner Plug Machine + Capping Machine + Induction Sealing Machine + Labeling Machine + Packing Conveyor + Bundle Packing Machine. All or some of machines can be synchronized with each other to make a complete line.

Details Various models are shown as under.

FILLING TECHNOLOGY

There are some technology of Filling Machine – Semi-Automatic and Automatic models having different operating types like timer based, controller based, PLC based having rotary gear pump or syringes equipped with required cylinders, shut off valves, cut of systems, verities of nozzles, holders, guides,  verities of motors and controlling systems.

 

  • Automatic Volumetric Bottle Filling Machine
Number Of Heads

Syringes

2 Nos.4 Nos.6 Nos.8 Nos.12 Nos.
Production/Rate20 To 4040 To 6060 To 8080 To 100100 To 120
Bottle /Min (Depends On Bottle Size And Material )
Fill Size5 ml to 1000 ml (with the help of change parts)

 

  • Automatic Electronic Filling  / Viscous Filling Machine
Number Of Heads2 Nos.4 Nos.6 Nos.8 Nos.
Production/Rate20 To 3030  To 4040 To 5050 To 60
Bottle /Min (Depend On Bottle Size And Material )
Fill Size5ml to 2.5 Ltr / 50ml to 5 Ltr

(Without help of change parts)

 

  • Digital Filling Machine – Semi Automatic Single Head

 

Number of Heads / Syringes1 Nos.
Production/ Rate6  to 12
Bottle /Min  (Depends On Bottle Size,  Material characteristics and operator efficiency
Fill Sizes5ml to 1 Ltr / 100 ml to 2.5 Ltr

(Without help of change parts)

 

  • Semi Automatic Volumetric Bottle  Filling Machine

 

Number of Heads / Syringes2 Nos.
Production/ Rate12  to 40
Bottle /Min  (Depends On Bottle Size,  Material characteristics and operator efficiency
Fill Sizes5 ml to 1000 ml (with the help of changeparts)

 

  • Semi Automatic Electronic Filling Machine   / Viscous Filling Machine
Number Of Heads1 No.2 Nos.
Production/Rate8 to 1216 to 20
Bottle /Min (Depends On Bottle Size,  Material characteristics and operator efficiency
Fill Size5ml to 1 Ltr / 100 ml to 2.5 Ltr

(Without help of change parts)

 

  • Semi Automatic Bulk Filling Machine

 

Number of Heads / Syringes1 No.
Production/ Rate1 to 2
-Container /Min  (Depends On Bottle Size,  Material characteristics and operator efficiency
Fill Sizes5 Ltr to 50 Ltr

 

SEALING TECHNOLOGY

  • Automatic Capping Machine
No. of Sealing Heads1468
Production Rate/ Min30 to 5060 to 8080 to 100100 to 120
Bottle /Min (Depend On Bottle Shape, Cap Size and Cap Type )
Types of CapsScrew / ROPP / Inner Plug / Dosing Cup / Crown / Lug / CRPP and many more….

 

  • Semi Automatic Capping Machine

 

No. of Sealing Heads1
Production Rate/ Min15 to 25 Containers
(Depends on Bottle Size and fill material and operator Efficiency)
Types of CapsScrew / ROPP / Inner Plug / Dosing Cup / Crown / Lug / CRPP and many more….

 

  • Automatic Induction Sealing Machine

 

 

Production Rate/ Min

30 to 100
(Depends on Bottle Size and Cap Size and Type)
Types of CapsPlastic, HDPE
Type of TechnologyWater Cool, Air Cool
Type of InductionWad, Aluminium Foil

 

LABELING TECHNOLOGY

  • Automatic Self Adhesive Round Wrap Sticker Labelling Machine

 

Production Rate/ Min40 to 6060 to 100100 to 250
No. of Applicator1
Label SpecificationLength 30 mm  to 180 mm Width 16 mm to 100 mm
Roll DiameterMax.300 mm X ID 75 mm
Space between two label3 mm in anti clockwise3 mm in anti clockwise2.5 mm in anti clock wise
Bottle TypeRound
Product TypeContainer Lid, Cassette, Box, Carton any Similar Product

 

  • Automatic Self Adhesive Double Side Labelling Machine

 

Production Rate/ Min60 to 150 Nos.
No. of Applicator2
Label SpecificationLength 30 mm  to 180 mm Width 16 mm to 100 mm
Roll DiameterMax.300 mm X ID 75 mm
Space between two label3 mm in anti clockwise
Bottle TypeRound, Flat, Oval

 

  • Automatic Wet Glue Labelling Machine

 

Production Rate/ Min60 to 150 Nos.
No of Label Applicator1
Label SpecificationLength 20 mm  to 140 mm Width 16 mm to 90 mm
Specification Thickness65 to 70 GSM(The Direction of Gains of  the Label must always be parallel to the container axis. The paper should be flexible.)
Bottle TypeRound

 

  • Semi Automatic Sticker / Gum Labelling Machine

 

Production Rate/ Min15 to 20 Nos.
(Depends on Bottle Size, Shape and operator Efficiency)
Label SpecificationLength 10 mm  to 100 mm Width 10 mm to 100 mm

 

  • Shrink Sleeve Labelling
Production  Output  per  Min30  BPM
Container  Diameter40mm to 150mm
Tunnel Cutout300 x 200 mm
Temperature0 – 180 ˚ C