Chemical Filling Machine

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Chemical Filling Machine

Reliable sources suggests that India is the sixth largest producer of chemicals in the world. Chemicals manufacturer provides material to various industries pharmaceuticals, agriculture, papers, textiles, construction, adhesives, paints, varnishes, soaps, detergents, cleaning material, petrochemicals, perfumes and many more…. Some chemicals are supplied in original form and some chemical products are processed and mixed to make final products which need to be packed in form of liquid, paste or powder.
Most of the time raw chemicals are corrosive, abrasive and flammable liquid, paste or powder. Raw Chemicals are used to prepare final products like medicine, cleaning products, pesticides, construction chemical, preservatives, color chemicals and many more..

Machpack manufactures varieties of machine models depending on their viscosity and various consistencies. Chemical needs flameproof system and higher stainless steel grade and anti-corrosion system.

Various types of models are available for filling machine and after filling machines are used to accurately fill containers, cappers can place custom-fitting caps of various sizes and shapes to bottles, forming an airtight and leak-proof seal. Labelers can apply clear, paper, labels to bottles with detailed text and images displaying product information and branding.

Generally chemicals are packed in Pet, HDPE or Aluminum Tin and bottles. Generally material is packed into HDPE bottles and jars. It is having enclosure of inner plugs, caps and induction foils. It is labeled with sticker application or gum application batch coding. Pesticide material can be packed through complete line of Turn table + Filling Machine + Inner Plug Machine + Capping Machine + Induction Sealing Machine + Labeling Machine + Packing Conveyor + Bundle Packing Machine. All or some of machines can be synchronized with each other to make a complete line.

Details Various models are shown as under.

FILLING TECHNOLOGY

There are some technology of Filling Machine – Semi-Automatic and Automatic models having different operating types like timer based, controller based, PLC based having rotary gear pump or syringes equipped with required cylinders, shut off valves, cut of systems, verities of nozzles, holders, guides, verities of motors and controlling systems.

Automatic Volumetric Bottle Filling Machine

Number Of Heads Syringes	2 Nos.	4 Nos.	6 Nos.	8 Nos.	12 Nos.
Production/Rate	20 To 40	40 To 60	60 To 80	80 To 100	100 To 120
Bottle /Min (Depends On Bottle Size And Material )
Fill Size	5 ml to 1000 ml (with the help of change parts)

Automatic Electronic Filling / Viscous Filling Machine

Number Of Heads	2 Nos.	4 Nos.	6 Nos.	8 Nos.
Production/Rate	20 To 30	30 To 40	40 To 50	50 To 60
Bottle /Min (Depends On Bottle Size And Material )
Fill Size	5ml to 2.5 Ltr / 50ml to 5 Ltr / (Without help of change parts)

Digital Filling Machine – Semi Automatic Single Head

Number of Heads / Syringes	1 Nos.
Production/ Rate	6 to 12
Bottle /Min (Depends On Bottle Size, Material characteristics and operator efficiency
Fill Sizes	5ml to 1 Ltr / 100 ml to 2.5 Ltr(Without help of change parts)

Semi Automatic Volumetric Bottle Filling Machine

Number of Heads / Syringes	2 Nos.
Production/Rate	12 to 40
Bottle /Min (Depends On Bottle Size, Material characteristics and operator efficiency
Fill Size	5 ml to 1000 ml (with the help of changeparts)

Semi Automatic Electronic Filling Machine / Viscous Filling Machine

Number Of Heads	1 No.	2 Nos.
Production/Rate	8 to 12	16 to 20
Bottle /Min (Depends On Bottle Size, Material characteristics and operator Efficiency
Fill Size	5ml to 1 Ltr / 100 ml to 2.5 Ltr	(Without help of change parts)

Semi Automatic Bulk Filling Machine

Number Of Heads	1 No.
Production/Rate	1 to 2
-Container /Min (Depends On Bottle Size, Material characteristics and operator efficiency
Fill Size	5 Ltr to 50 Ltr

SEALING TECHNOLOGY

Automatic Capping Machine

No. of Sealing Heads	1	4	6	8
Production Rate/ Min	30 to 50	60 to 80	80 to 100	100 to 120
Bottle /Min (Depend On Bottle Shape, Cap Size and Cap Type )
Types of Caps	Screw / ROPP / Inner Plug / Dosing Cup / Crown / Lug / CRPP and many more….

Semi Automatic Capping Machine

No. of Sealing Heads	1
Production Rate/ Min	15 to 25 Containers
(Depends on Bottle Size and fill material and operator Efficiency)
Types of Caps	Screw / ROPP / Inner Plug / Dosing Cup / Crown / Lug / CRPP and many more….

Automatic Induction Sealing Machine

Production Rate/ Min	30 to 100
(Depends on Bottle Size and Cap Size and Type)
Types of Caps	Plastic, HDPE
Type of Technology	Water Cool, Air Cool
Type of Induction	Wad, Aluminium Foil

LABELING TECHNOLOGY

Automatic Self Adhesive Round Wrap Sticker Labelling Machine

Production Rate/ Min	40 To 60	60 to 100	100 to 250
No. of Applicator	1
Label Specification	Length 30 mm to 180 mm Width 16 mm to 100 mm
Roll Diameter	Max.300 mm X ID 75 mm
Space between two label	3 mm in anti clockwise	3 mm in anti clockwise	2.5 mm in anti clock wise
Bottle Type	Round
Product Type	Container Lid, Cassette, Box, Carton any Similar Product

Automatic Self Adhesive Double Side Labelling Machine

Production Rate/ Min	60 to 150 Nos.
No. of Applicator	2
Label Specification	Length 30 mm to 180 mm Width 16 mm to 100 mm
Roll Diameter	Max.300 mm X ID 75 mm
Space between two label	3 mm in anti clockwise
Bottle Type	Round, Flat, Oval

Semi Automatic Sticker / Gum Labelling Machine

Production Rate/ Min	15 to 20 Nos.
(Depends on Bottle Size, Shape and operator Efficiency)
Label Specification	Length 10 mm to 100 mm Width 10 mm to 100 mm

Automatic Wet Glue Labelling Machine

PProduction Rate/ Min	60 to 150 Nos.
No of Label Applicator	1
Label Specification	Length 20 mm to 140 mm Width 16 mm to 90 mm
Specification Thickness	65 to 70 GSM(The Direction of Gains of the Label must always be parallel to the container axis. The paper should be flexible.)
Bottle Type	Round

Shrink Sleeve Labelling

Production Output per Min	30 BPM
Container Diameter	40mm to 150mm
Tunnel Cutout	300 x 200 mm
Temperature	0 – 180 ˚ C

info@machpackprocess.com

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