A YOUNG ENERGETIC PROACTIVE SOLUTION PROVIDER FOR YOUR PACKAGING NEED
Welcome to Machpack Process

Liquid Filling System

  • cpadmin
  • September 16, 2020

What is Liquid Filling Machine and Why it is required?

Filling Machines, Fillers, are used to transfer different types of products from storage bin into the tiny container which is used by the end user. The different type of products that are packaged and the containers that they fill are different in nature so there are large number of processes, techniques and machines are used for product Filling.

Things to be Considered for selection of A right Filling Machine

  • Material Type: From very thin liquids to semi-liquid products, pastes;  solids, stable, volatile, foaming, hot and cold  products.
  • Container Type: Various Shape and Size of Glass bottles and jars, Plastic bottles and cartons, Metal cans, Vials, Ampoules, Tubes and plastic or paper bags pouches.
  • How the product is measured: By volume, weight, or count.
  • Operation Speed Requirement: A relatively slow Manual operation, Semi-automatic, Fully automatic
  • Desired Filling Volume
  • Any Special handling requirements of the product
  • Installation Cost
  • Operation
  • Availability of Skilled and Unskilled Machine User and Operators
  • Available Budget

Liquid Filling Machine

Products that are filled are of two types.

  • Liquid Products: Water, Syrup, Juices, Soft Drinks, Milk, Oil, Ghee, Honey, Sauce Etc.
  • Semi Liquid Products: Cream, Lotion, Chemical, Adhesive, Toothpaste, butter, ghee, paste and other viscous products

Liquid Filling Methods

Rotary and Straight Line Filling Machines

The rotary Filling Machine fetches the containers from the conveyor onto a rotating plate which carries them in a circle through the filling machines. The filling heads rotate with the containers as they are filled, so that there is a continuous motion.

The straight Line Filling Machine fills each container as it moves along the conveyor in a straight line.

  • This may be an intermittent motion operation in which the conveyor is stopped until the container is filled, then it is moved just far enough to place the next container in position under the filling nozzle.
  • It may fill only one or a number of containers in each operation depending upon the number of filler heads that are used.
  • Some multiple head machines have the capability of following the containers along the line and filling them in a continuous motion without stopping filling line

Different Types of Liquid Filling System

  • Volumetric Filling – System based on a self-pumping cylinder. A piston is moving inside this cylinder and the stroke length and diameter of the piston determines the filling volume
  • Gravimetric Filling – System based on weighing the exact weight using a valve that is placed over an electronic scale. The scale in combination with the weighing program controls the valve operation resulting in a weighing process.
  • Piston Filling – The filler is activated by a signal is sent to the machine from an start switch or foot paddle. The signal triggers the rotary valve to turn so that the product can from hopper into the cylinder. The piston begins to pull the product from the hopper into the cylinder until the cylinder is full. Once cylinder is full, the rotary valve changes position which allows the piston to push the product through the cylinder and nozzle and into container.
  • Servo Filling – The machine has its own pumping system to connect the machine with main tank. The flow of liquid is measured and converted in to electronic signals being controlled by PLC based circuitry. Minimum adjustment required to set different capacities with varying containers. The entire range can be set on the same machine without any change parts. PLC controlled latest technology with variable recipe data.
  • Timer Based Filling – Pumping system connect the machine with main tank. Rotary Gear Pump suction the liquid which is controlled by timer. The filling range is set from keypad directly. By giving start command the liquid dispenses from the nozzle. Once the set volume of liquid has been dispensed, the nozzle shuts off immediately in positive way and ensures zero dripping.
  • Peristaltic Pump Filling – Pump used for small fills for high value material at very high accuracy. The filler’s master computer independently tracks the number of rotations of the peristaltic pump head so that it knows precisely how much product has been delivered. When the target fill volume is reached, the pump stops and the remaining product fluid does not drip out due to pipette action. The computer stores all fill parameters in memory for fast changeovers.

Machpack Range of Models for Liquid Filling Machine

  1. Electronic Filling Machine(Bulk Filling)

PLC Based Fully Automatic Liquid Filling Machine – BULK FILLING – Viscous Filling Machine

Filling Range:  50 ml to 5 Liters / 250 ml to 15 Ltr / 500ml to 25 Ltr

( No Need of Change Parts)

Applicable Industry :

Lubricant Oil, Edible Oil, Ghee, Chemical, Cleaning Material, Agrochemical, Pesticides, Food and Beverages, Dairy, Juice, Pharmaceutical, Ayurvedic, Nutraceutical,  Cosmetic and relevant

Suitable for Different  Types of Material like Milk,Syrup,Juice,Honey, Sauce, Cleaning Products, Phenyl,  Shampoo, Handwash, Glycerin, Solvent, Chemical, Lotion and  relevant

Description:

The automatic electronic liquid filling machine is compact and highly efficient machine with elegant look. This multi function multi featured machine meets the custom requirements of filling liquid and viscous material in  glass, plastic and aluminum bottles.

Operation: 

The machine has its own pumping system to connect the machine with main tank. The flow of liquid is measured and converted in to electronic signals being controlled by PLC based circuitry. Minimum adjustment required to set different capacities from 50 ML to 5 liters with varying containers. The entire range can be set on the same machine without any change parts. PLC controlled latest technology with variable recipe data.

The filling pump synchronized with conveyor drive and conveyor drive controlled by AC frequency drive. The speed can be set in       terms of bottles per minute. The conveyor drive consists of a hollow shaft, geared motor controlled by AC frequency drive. A knob       can set the speed of conveyor.

Features:

  • Heavy duty base with robust construction off S.S. matt finished body
  • PLC controlled system with latest technology
  • Multiple Filling range for fill spectrum of large range of filling without any change parts
  • No container No fill arrangement
  • Zero dripping from nozzle
  • Pneumatically operated bottle stopper
  • Various models available as per output speed requirement (1 / 2/ 4 /6 /8 head)
  • Storage tank of minimum approximately 80 Liters to keep level maintained.
  • Machine can be synchronized with Washing, Visual Inspection, Capping, Induction Sealing machine
  1. Volumetric Liquid Filling Machine

Mechanical Syringe Based Automatic Liquid Filling Machine

Filling Range:  5 ml to 1 Liters (With the help of Change Parts)

Output:            25 to 30 bottles per minute for 1 Liter. (Depending upon Liquid and Bottle)

Applicable Industry :

Pharmaceutical, Ayurvedic, Nutraceuticals, Cosmetic Lubricant Oil, Edible Oil, Ghee, Dairy Products, Chemical, Cleaning Material, Agrochemical, Pesticides, Food and Beverages, Dairy, Juice and relevant

Description:

The automatic volumetric  liquid filling machine is compact and highly efficient machine with elegant look. This multi function multi featured machine meets the custom requirements of filling of liquid material in glass, plastic and aluminum bottles.

Operation: 

Empty bottles are being received through the turntable / Conveyor. Next Operation is filling through Syringes. Bottles are conveyed through conveyor under the filling syringe nozzles. The speed can be set in terms of bottles per minute. The conveyor drive consists of a hallow shaft, geared motor controlled by an Ac frequency drive.

 Features:

  • Heavy duty base with robust construction off S.S. matt finished body
  • Microcontroller based system with latest technology
  • Multiple Filling range with arrangement of different syringes and change parts
  • No container No fill arrangement
  • Easy and accurate adjustments of fill desired quantity with the help of change parts
  • Various models available as per output speed requirement (1 / 2/ 4 / 6/ 8 head)
  • Machine can be synchronized with Washing, Visual Inspection, Capping, Induction Sealing machine.
  1. Semi Automatic Liquid Filling Machine

Filling Range:  5 ml to 1 Liters (With the help of Change Parts)

Output:   12 to 15 bottles per minute for 1 Liter. (Depending upon Liquid and Bottle)

Applicable Industry :

Pharmaceutical, Ayurvedic, Nutraceuticals, Cosmetic Lubricant

Oil, Edible Oil, Ghee, Dairy Products, Chemical, Cleaning Material, Agrochemical, Pesticides, Food and Beverages, Dairy, Juice and relevant

Description:

The semi automatic volumetric liquid filling machine is mechanical machine works on volumetric principle and is fitted with two syringes on the sides. The desired volume can be adjusted by increasing or decreasing the eccentricity. This multi function multi featured machine meets the custom requirements of filling of liquid material in glass, plastic and aluminum bottles.

Operation:

Bottles have to place manually below the filling nozzles at tray of machine. Where motor operated syringes fill desire preset volume in bottle, bottle guides are provide for precisely match for centering of bottle below nozzle to avoid spillage of liquid on bottle.
The dosing block is fitted below syringes. By that fill size can be easily set.

Features:

  • Unique table top machine suitable for small output
  • Law Power Consumption
  • Compact and versatile unit S.S. matt finished body
  • Suitable for different shape and size containers
  • Easy and accurate adjustments of fill desired quantity with the help of change parts
  • Reciprocating Filling Nozzle with self-centering device to avoid Foaming.
  • Machine can be synchronized with Washing, Visual Inspection, Capping, Induction Sealing machine
  1. Digital Filling Machine

Filling Range:  5 ml to 5 Liters ( No Need of Change Parts)

 Output:   12 to 15 bottles per minute for 1 Liter. (Depending upon Liquid and Bottle)

Applicable Industry :

Pharmaceutical, Ayurvedic, Nutraceuticals, Cosmetic Lubricant Oil, Edible Oil, Ghee, Dairy Products, Chemical, Cleaning Material, Agrochemical, Pesticides, Food and Beverages, Dairy, Juice and relevant

Suitable for Different  Types of Material like Milk,Syrup,Juice,Honey, Sauce, Cleaning Products, Phenyl,  Shampoo, Handwash, Glycerin, Solvent, Chemical, Lotion and  relevant

Description:

The semi automatic Digital liquid filling machine is single head very compact and lightweight construction, can be easily moved around. It is easy to operate just plug and play device. It is timer based machine.

Operation:

Bottles have to place manually below the filling nozzles at tray of machine. The filling range can be set from keypad directly. By giving start command the liquid dispenses from the nozzle. Once the set volume of liquid has been dispensed, the nozzle shuts off immediately in positive way and ensures zero dripping. This multi function multi featured machine meets the custom requirements of filling of liquid material in glass, plastic and aluminum bottles and standing pouch.

Features:

  • Unique table top machine suitable for small output
  • Law Power Consumption
  • Compact and versatile unit S.S. matt finished body
  • Suitable for different shape and size containers
  • Easy and accurate adjustments of fill desired quantity without the help of change parts
  • Operation timing can be set as per user efficiency
  • Reciprocating Filling Nozzle with self-centering device to avoid Foaming.
  1. Viscous Filling Machine

PLC Based Semi Automatic Liquid Filling Machine – BULK FILLING – Viscous Filling Machine

Filling Range:  50 ml to 5 Liters / 250 ml to 15 Ltr / 500ml to 25 Ltr

( No Need of Change Parts)

Output:            16 to 20 bottles per minute for 1 Liter. (Depending upon Liquid and Bottle)

Applicable Industry :

Pharmaceutical, Ayurvedic, Nutraceuticals, Cosmetic Lubricant Oil, Edible Oil, Ghee, Dairy Products, Chemical, Cleaning Material, Agrochemical, Pesticides, Food and Beverages, Dairy, Juice and relevant

Suitable for Different  Types of Material like Milk,Syrup,Juice,Honey, Sauce, Cleaning Products, Phenyl,  Shampoo, Handwash, Glycerin, Solvent, Chemical, Lotion and  relevant 

Description:

The semi automatic electronic liquid filling machine is double head compact and highly efficient machine with elegant look. This multi function multi featured machine meets the custom requirements of filling liquid and viscous material in  glass, plastic and aluminum bottles.

Operation:

Bottles have to place manually below the filling nozzles at tray of machine. The filling range can be set from keypad directly. By giving start command the liquid dispenses from the nozzle. Once the set volume of liquid has been dispensed, the nozzle shuts off immediately in positive way and ensures zero dripping.

Features:

  • Unique table top machine suitable for small output
  • Law Power Consumption
  • Compact and versatile unit S.S. matt finished body
  • Suitable for different shape and size containers
  • Easy and accurate adjustments of fill desired quantity without the help of change parts
  • Operation timing can be set as per user efficiency
  • Reciprocating Filling Nozzle with self-centering device to avoid Foaming.
  1. Injectable Liquid Filling and Rubber Stoppering Machine

Rotary Motion Type Vial Filling and Rubber Stoppering Machine

Filling Range:  1 ml to 100 ml

Output:            30 to 120 bottles per minute. (Depending upon Liquid and Vial)

Applicable Industry :

Pharmaceutical, Ayurvedic, Nutraceuticals, Cosmetic and relevant

Suitable for pharmaceutical products

Description:

Machine with unique motion filling system, Filling Nozzle moves alongwith Vials during the Liquid Filling accurate without stoppage of Vials and also with time tested Vaccumetric Rubber Stoppering System for accurate placement of Rubber Stopper on Vials at higher speed.

Features:

  • Heavy duty base with robust construction off S.S. matt finished body
  • The minimal distance between filling and stoppering units reduces the risk of contamination
  • The machines are designed for operation in a sterile area and for use under laminar flow protection
  • Multiple Filling range with arrangement of different syringes and change parts (1 / 2/ 4 / 6 head filling & 1 / 4 head rubber stoppering)
  • Vilas will have complete grip throughout the process for proper fill and no spillage
  • No vial No fill arrangement
  • No vial No stopper arrangement
  • Easy and accurate adjustments of fill desired quantity with the help of change parts
  • Various models available as per output speed requirement
  • Suitable for Pharmaceuticals filling and sealing
  1. Ampoule Filling and Sealing Machine

Filling Range:  1 ml to 100 ml

( No Need of Change Parts)

Output:            30 to 80  per minute. (Depending upon Liquid and Ampoule)

Applicable Industry :

Pharmaceutical, Ayurvedic, Nutraceuticals, Cosmetic and relevant

Suitable for pharmaceutical products

  • Heavy duty base with robust construction off S.S. matt finished body
  • Ampoule Filling & Sealing machine is specially designed for ampoule drawing, filling and sealing combined equipment for injections
  • In this machine, belts / reciprocating agitators are provided in the feeding station. The filled ampoules in the sealing station are spun by rotating pinions of cylindrical rollers on the endless chain drive in cooperation with inclined discs.
  • The machines are designed for operation in a sterile area and for use under laminar flow protection
  • Ampoules will have complete grip throughout the process for proper fill and no spillage
  • No ampoule No fill arrangement
  • Easy and accurate adjustments of fill desired quantity with the help of change parts
  • Various models available as per output speed requirement (1 / 2/ 4 head)
  • Suitable for Pharmaceuticals filling and sealing
  1. Liquid Filling with Conduction Sealing Machine

Mechanical Syringe Based Automatic Liquid Filling and Conduction Sealing Machine

Filling Range:  50 ml to 1 Liters (With the help of Change Parts)

Output:            25 to 30 bottles per minute for 1 Liter. (Depending upon Liquid and Bottle)

Applicable Industry :

Juice, Dairy Products and relevant 

Description:

The automatic volumetric liquid filling and conduction machine is compact and highly efficient machine with elegant look. This multi function multi featured machine meets the custom requirements of filling of liquid material in Pet and HDPE bottles.

Operation:

Empty bottles are being received through the turntable / Conveyor. Next Operation is filling through Syringes. Bottles are conveyed through conveyor under the filling syringe nozzles. The speed can be set in terms of bottles per minute. The conveyor drive consists of a hallow shaft, geared motor controlled by an Ac frequency drive. Then bottles comes under conduction unit where Aluminium Foil or Leminate Roll get cut through cutting die and conduction done by heating.

Features:

  • The filling & sealing stations have common base frame making the size compact which saves space. These machines are preferred for large capacities with consistent filling volume
  • Heavy duty base with robust construction off S.S. matt finished body
  • The machines are suitable for filling & sealing of products like syrups, suspensions & various viscous liquids
  • Microcontroller or PLC based system with latest technology
  • Auto Cup Feeding System
  • No container No fill arrangement
  • No container No sealing arrangement
  • Easy and accurate adjustments of filling and capping desired quantity with the help of change parts
  • Various models available as per output speed requirement
  • Machine can be synchronized with Washing and Capping machine
  • Suitable for Dairy, Juice, Industries
  • Maximum used for Juice Packing, Lassi Packing, Flavored Milk Packing, Butter Milk Packing, Water Glass Packing, Yogurt Packing, Adhesive Packing, Chemical Packing, Grout Packing