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Welcome to Machpack Process

Capping Machine System

  • cpadmin
  • March 4, 2020

Bottle Cappers and cap Tightners

Machpack specialize in capping machines and cap feeding systems. Our Capping Machines are suitable for sealing all types of Bottles and Containers and Jars for Pharmaceuticals, Ayurvedic, Nutraceutical, Dairy, Juice, Chemical, Food, Edible Oil Lubricant Oil, Cosmetics, Pesticides and Agro Industries and many more…

What is Capping Machine and Why it is required?

Capping Machines, Tighteners  are used for Sealing the filled bottles, Containers, Vials, Jars and related . Caps are devices that are used to close  off a container. Caps prevent product leakage, product contamination, to extend a product’s shelf life, and prevent tampering.

The different type of products that are packaged and the containers that they fill are different in nature so there are large number of processes, techniques and machines are used for sealing.

There is an important role of sealing and capping in optimal product packaging. Its protect the product by varieties of caps and seals if capping is done by correct method that only ensure product safety, quality and efficiency.

Things to be Considered for selection of A right Capping Machine

  • Type of Cap: Cap types are important specifications to consider when selecting capping machines ( I.e. ROPP capper can not cap Screw caps)
  • Types of Container Type: Various Shape and Size of Glass bottles and jars, Plastic bottles and cartons, Metal cans, Vials, Ampoules, Tubes and many more
  • Operation Speed Requirement: The rate is the number of pieces per minute that the capper produces.  A relatively slow Manual operation, Semi-automatic, Fully automatic
  • Cap and Container Feeding System: The machine design and specification will be changed as per feeding system (It may manual, fully automatic bowl or elevator system)
  • Torque Requirement:  High repeatable torque accuracy.
  • Installation Cost
  • Operation
  • Availability of Skilled and Unskilled Machine User and Operators
  • Available Budget

Capping Head

Different Types of Capping Head / Chucks are required to seal different types of caps.

It is made from self-lubricating Nylon and is surprisingly strong.

Machpack Serves Two Types of basic types of equipment:

  • Semi Automatic Capping Machine
  • Fully Automatic Capping Machine
  • Induction Sealing Machine
  • Conduction Sealing Machine 

SEMI AUTOMATIC CAPPING MACHINE :

Semi Automatic Capping Machines are Fantastic for small to medium scale bottling processes for their consistency after filling and easy of use.

It is extremely flexible when fitting into the desired workspace. Its adaptable nature makes it easy to install down stream of a filling machine or cap feeder.

CAPPING MACHINE OPERATION: 

Bottles have to place manually in to the Bottle Stand. Start Button need to give for crimping the bottle.  Crimping Head will come Down For Sealing.  Up & Down Movement will be there. Foot Operated system can be given.

Capping Machine Features:

  • Unique table top machine suitable for small output
  • Law Power Consumption
  • Compact and versatile unit S.S. matt finished body
  • Suitable for Multiple capping with arrangement of different change parts with changeover of Sealing Heads.
  • Machine can be synchronized with Filling , Visual Inspection, and Induction Sealing machine

AUTOMATIC CAPPING MACHINE  :

CAPPING MACHINE OPERATION:

The feed container moving on conveyor belt are feed into an in-feed star wheel, bringing the container below the sealing head in the subsequent indexing part, mean while the rotating head pickup a cap from the cap star wheel which is receiving from delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of sealing, rotating head is design to seal container according to pre-set torque.

CAPPING MACHINE FEATURES:

  • Heavy duty base with robust construction off S.S. matt finished body
  • Suitable for multiple size and shaped and type of capping arrangement with changeover of Sealing Heads.
  • Suitable for different types of container with arrangement of different types of star plates which helps to travel bottles.
  • Microcontroller based system with latest technology or Fully PLC Based system with Automization
  • Multiple size capping with arrangement of different change parts
  • Specially designed hopper is to increase storage capacity of bowl
  • No container No capping arrangement
  • Machine can be synchronized with Filling , Visual Inspection, and Induction Sealing machine

 

DirectionLeft to Right
Production Rate/ MinUpto 30 to 50Upto 60 to 70Upto 80 to 100
100 ml ContainersBottles/  MinBottles/  MinBottles/  Min
No. of Sealing Heads146
ROPP Cap SizeDiameter19 mm to 38 mm
 Height15 mm to 20 mm
Screw Cap SizeDiameter18 mm to 56 mm
 Height15 mm to 30 mm
Container SizeRoundØ  22 mm to Ø 100 mm
 RespectiveHeight : 58 mm to 240 mm
 Flat/SquareLength : 15 mm to 100 mm
  Width  : 10 mm to 50 mm

AUTOMATIC INDUCTION CAP SEALING MACHINE:

Induction cap sealing machine is responsible for safeguarding the products, enhance the efficiency and self line.

OPERATION:

The sealed  container moving on conveyor belt are transport through conveyor, the container come below the sealing head in the subsequent indexing part and induction head will give appropriate heat as per pre-set temperature and the container will seal the by pre-fitted wad or aluminum seal.

FEATURES:

  • Heavy duty base with robust construction off S.S. matt finished body
  • Microcontroller based system with latest technology or Fully PLC Based system with Automization
  • Multiple size sealing with arrangement
  • No Foil detection system: If the foil is absent in the bottle cap, an audio visual alarm gets activated
  • Machine can be synchronized with Filling , Visual Inspection, and Capping machine